“DUROCEMIX”
(Cement Modified Polymer)

INTRODUCTION:

“DUROCEMIX” is an modified Acrylic Polymer with 45% solids, Milky white Emulsion appearance with 9.0–9.5 pH, specially formulated for the cementations motors for range of applications in today’s Construction activities.  Being acrylic polymer, the desired properties for waterproofing, crack filling for internal & external plasters, the ratio consumed is cited hereunder :


FOR WATERPROOFING APPLICATION
:

 

If the old slab to be treated, remove the old existing mixtures treated over the RCC. Newly constructed building, surface to be cleaned, washed with ample of water.

 

DUROCEMIX [1.00 ppv ]+ TAP WATER [1.00 ppv]  + CEMENT [2.00 ppv]

                 [ 1.0 kg + 1.0 kg + 3.0 kg = 5 kgs --- 80.0 sq.ft / 2 coat ]

 

Two coats at the interval of 12 hours and later fill the water for 3-4 days for the complete curing of mix. On complete curing, apply one coat of Water based epoxy over the junction i.e.vata.  On complete curing, brick bed Kobe followed with IPS can be applied.  

 

For DIRECT APPLICATIONS ON IPS :

 

Apply two coats of the mix over RCC, as cited above with the interval of 10-12 hours, as desired coverage of mix.

 

1 ppv of polymer : 1 ppv of Cement.

[ 1.0 kg + 1.5 = 2.5 kgs --- 20.0 sq.ft / 2 coat ]

 

FOR CRACK FILLING / TILES ADDISSIVE  APPLICATION:

Generally, any cement mortar requires water curing.  DUROCEMIX if mixed with the white cement, silica sand and converted to thick paste form. It can be consumed for the filling the external / internal cracks.  No additional water curing is desired, as the polymer holds the water in the system sufficiently for cement curing. 

 

50 kgs.Cement + 50 kgs.Silica flour +10 kgs. Polymer + 10 kgs.Tap water.

 

FOR INTERNAL AND EXTERNAL PLASTERS WALLS APPLICATION:

 

DUROCEMIX is especially formulated with the properties like water retardant, additional bonding, plasticizer maintaining water ratio & pot life, hence gives waterproofing and no cracks observed if mixed during the plaster job.

 

2% - 5% of DUROCEMIX : 50 kg CEMENT BAG

 

ROTECTIVE COATING TO REINFORCING MS RODS and Direct Coating :

 

The bars should be thoroughly  roughened and made free of rust prior to application. Apply first  coat on both MS & Conctrete surface as per the ratio cited above followed.  While the top coat is still tacky, rich motor plaster to be carried as desired.

 

Primer :  1 ppv of polymer : 1 ppv of Cement. [ M.S.Rods ]

Motors :  50 ppv of cement : 150 ppv of sand : 5 ppv of polymer + 20 ppv of water.

 

FOR EXTERIOR CEMENT PAINT APPLICATION :

 

The cement paint has certain disadvantages such as:

Being water absorbent the walls exposed to the rain in monsoon season gets saturated and ultimately resulting fungus over the walls and getting dampness interior. Invites special care during its application by way of proper curing with water at least thrice.  If adequate curing is not done the paint shall not have proper bonding with the surface. The main drawback of cement paint is that due to extreme weather changes, it does not last more than two years. This involves recurring expenses of repainting the building after every two - three years.

 

DUROCEMIX, being Acrylic Polymer :

 

Gives waterproofing effect and additional bonding properties. Water ratio is maintain, hence gives good hiding effect as well as extends the pot life of the mix.One time Curing process desiredTotal system converts to water retardant and hence neither fungus formation appears over the walls nor the dampness observed inside the walls.


DRY CEMENT PAINT  [ 50 kgs ] + DUROCEMIX  [5.0 Kgs]  + TAP WATER

 

FOR EXTERIOR  WHITE CEMENT APPLICATION

 

Apply One coat of the mix over Plaster, as cited below. On complete curing of primer, 

Two coats of desired paint to be applied with the interval of 10-12 hours.

 

DUROCEMIX [1.00 ppv ]+ TAP WATER [1.00 ppv]  + CEMENT [2.00 ppv]

                 [ 1.0 kg + 1.0 kg + 3.0 kg = 5 kgs --- 125.0 sq.ft / coat ]


NOTE
:
For every application the DUROCEMIX should be premixed with the desired tap 
          water for best performance.

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